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Centrifugal Compressor Technology Explained

Discover the complete range of centrifugal air compressors from ASG Energy Solutions, purpose-built for industries needing a large supply of compressed air or gas.

Everything You Need to Know About Centrifugal Compressors

We’ve compiled essential information to help you understand centrifugal air compressors:

  • What are centrifugal compressors used for?

  • Benefits of ASG centrifugal compressors

  • How does a centrifugal compressor work?

  • Efficiency of centrifugal compressors

  • Types of centrifugal compressors


What Are Centrifugal Compressors Used For?

Industries that demand high volumes of compressed air trust ASG’s centrifugal technology. Each compressor features a custom-designed impeller, optimized for specific power and pressure ranges.

These compressors are engineered for durability and reliability, with applications across:

  • Automotive

  • Food & Beverage

  • Pharmaceuticals

  • Textiles

  • Power and Renewable Energy

  • Wastewater Treatment

  • Chemical and Petrochemical

  • Oil and Gas

Centrifugal Compressor Technology Explained

Choosing Between Oil-Free Screw and Centrifugal Technology

Advantages of ASG Multistage Centrifugal Compressors

  • Continuous, 24/7 operation

  • Energy efficiency through multi-speed stages

  • Economical and cost-effective

  • Low-noise design with canopy

  • High-performance cooler

  • Space-saving footprint

 

Types of Centrifugal Compressors

ASG Energy Solutions offers both standardized and custom-engineered centrifugal compressor systems, including:

  • Centrifugal blowers – up to 1.5 bar

  • Oil-free air centrifugal compressors – up to 13 bar

  • Process gas multistage compressors – up to 205 bar

Three Main Configurations

  1. Axial Multistage Compressors
    Low-speed, direct-driven compressors with multiple impellers aligned axially for pressure build-up.

  2. Geared Turbo Compressors
    Induction motor-driven radial impellers powered by gearboxes. These use hydrodynamic bearings for high-speed performance.

  3. High-Speed Turbo Compressors
    Gearless radial compressors with direct-drive permanent magnet motors and magnetic bearings.

Centrifugal Compressor Technology Explained

Oil-Free Air Centrifugal Blowers – Up to 1.5 Bar

Applications

Ideal for applications requiring clean, oil-free air at lower pressures (300 mbar to 1.5 bar), including:

  • Wastewater Treatment

  • Food & Beverage

  • Chemical and Petrochemical

  • Textile Manufacturing

  • General Industry

  • Power Plants

  • Mining

Flexible Blower Solutions

ASG provides multiple configurations tailored to unique project needs, balancing initial investment and total cost of ownership.

Product Highlights
  • ZB VSD+ Oil-Free Centrifugal Air Blowers
    Maximize energy efficiency with Variable Speed Drive and direct-drive systems.

  • ZM Oil-Free Multistage Centrifugal Blowers
    Low-maintenance blowers/exhausters for pressure and vacuum in air or gas applications.

 

Oil-Free Air Centrifugal Compressors – 2 to 13 Bar

ZH Series Oil-Free Air Centrifugal Compressors

Designed for energy efficiency and long-term performance in sensitive industries such as:

  • Food and Beverage

  • Textile

  • Chemical and Petrochemical

  • Pulp & Paper

Benefits of ASG Oil-Free Technology

  • No oil contamination: Class Zero certified

  • Reduced filtration needs

  • Longer service intervals

  • Elektronikon controller for intelligent performance and remote monitoring

  • Lower energy consumption and positive environmental impact

 

High-Pressure Centrifugal Compressors – Up to 205 Bar

Engineered for Process Air and Gas Applications

Custom-built cores for:

  • LNG

  • Chemical / Petrochemical

  • Gas Processing

ASG offers both single-shaft and integrally geared compressors, ranging from 1 to 8 stages.

Standardized Compressor Models
  • AeroBlock™ – Efficient, standardized air compressors

  • TurboBlock™ – Compact fuel gas boosters

  • PolyBlock™ – Non-geared compressors for PP/PE production

Custom Engineered Solutions
  • Compander™ – Integrated compressor + expander for high efficiency

  • GT-Series – Up to 205 bar(a) and 500,000 m³/h

  • T-Series – For downstream apps, up to 43 bar(a), 65,000 m³/h

  • RT-Series – Single-shaft radial compressors

 

How Efficient Is a Centrifugal Compressor?

Efficiency ranges between 70–85%, depending on size and internal mechanical friction. Larger compressors tend to be more efficient due to:

  • Better flow characteristics

  • Lower relative roughness and friction

  • Reduced volumetric gaps

This is known as the scale effect.


How Does a Centrifugal Compressor Work?

By increasing the kinetic energy of air and slowing it down, pressure builds in stages.

Compression Stages

  • 1 stage: Up to 2.5 bar

  • 2 stages: 2.5–5.5 bar

  • 3 stages: 6–13 bar

  • 4–8 stages: Up to 205 bar

Key Components

  • Impeller: Adds speed to the air

  • Diffuser: Converts kinetic energy to pressure

  • Volute: Collects and directs the pressurized air to the outlet

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