Products Details

Rotary Screw Air Compressors

Rotary Screw Air Compressors – ASG Energy Solutions

Unmatched Efficiency, Unwavering Reliability

At ASG Energy Solutions, we understand that compressed air is the backbone of many industrial operations. Our advanced range of rotary screw air compressors is engineered to deliver high-efficiency performance, maximum uptime, and minimal total cost of ownership (TCO)—no matter the size or scope of your facility.

From precision manufacturing to heavy-duty industrial processing, our compressors are built to provide uninterrupted, energy-efficient air supply with low noise and high reliability. Whether you require oil-lubricated or oil-free compressors, fixed-speed, dual-speed, or variable-speed (VSD) options, our solutions are tailored for your needs.

Rotary Screw Air Compressors (3)
How Rotary Screw Compressors Work

Rotary screw compressors use two interlocking helical screws (rotors) to compress air as it moves through the chamber. This design allows for continuous duty cycles, making them ideal for 24/7 operations.

Unlike piston compressors that work in short bursts and require more maintenance, rotary screw compressors are more efficient, quieter, and more durable, making them the go-to solution for industries that demand constant airflow with precision.


Core Advantages of ASG Rotary Screw Compressors

Quiet, Continuous Operation
  • Designed to run around the clock with noise levels as low as 60 dBA

  • Ideal for workshops, production floors, and urban facilities

  • Reduced vibrations and low mechanical stress increase service life

Higher Efficiency with VSD Technology
  • Up to 60% energy savings with Variable Speed Drive (VSD) systems

  • Automatically adjusts compressor speed to match air demand in real-time

  • Reduces power consumption and wear-and-tear during low-load periods

Exceptional Durability
  • Built for longevity with fewer moving parts than piston-based systems

  • Lower maintenance needs and longer service intervals

  • Designed for extreme environments and high-duty cycles


Compressor Configurations for Every Application

🔹 Oil-Lubricated Rotary Screw Compressors

Oil-lubricated screw compressors inject oil into the compression chamber, which serves to cool, seal, and lubricate the moving parts. This results in minimal internal leakage, high efficiency, and enhanced reliability even during long-term operation.

Ideal For:

  • Manufacturing

  • Automotive and metalworking

  • General industrial processes

  • Plastic and injection molding

Key Benefits:

  • High-performance cooling and sealing

  • Long compressor lifespan

  • Minimal oil carryover with advanced filtration

Oil-Free Rotary Screw Compressors

When air purity is critical, oil-free compressors offer 100% oil-free compressed air by avoiding oil contact in the compression process. These units are crucial in sectors where contamination cannot be tolerated.

Ideal For:

  • Food & beverage processing

  • Pharmaceutical and medical applications

  • Electronics and semiconductor manufacturing

  • Cleanroom operations

Key Benefits:

  • 100% oil-free air (ISO 8573-1 Class 0 certified)

  • Lower risk of contamination

  • Water-lubricated and hybrid cooling options available


Our Rotary Screw Compressor Series

ASG Energy Solutions offers a wide selection of models, sizes, and configurations to meet your specific needs.


Workshop-Grade Compressors (2–7 kW)

Series: ASG G2-G7 / G2-G7 VSD

  • Quiet and compact screw compressors for small-scale production or workshops

  • Available in both fixed and variable speed options

  • Low maintenance, plug-and-play operation


Mid-Range Performance (5–37 kW)

Series: ASG GA-VSDˢ Series

  • Market-leading energy efficiency with VSDˢ technology

  • Reduces energy costs by up to 60%

  • Cloud-enabled for remote performance monitoring and smart analytics


Heavy-Duty Industrial Range (30–90 kW)

Series: ASG GA⁺ Series / GA⁺ 30-90

  • Robust oil-injected compressors for demanding operations

  • Optimized for performance, reliability, and low TCO

  • Smart controller interface with touch display and IoT integration


Extreme Conditions & High-Pressure (90–315 kW)

Series: ASG GA Xtreme / GA 180–315 / GR Two-Stage Series

  • Designed to handle high-pressure applications up to 20 bar

  • Withstands extreme environmental conditions

  • Dual-stage compression for reduced energy consumption and extended component life


Containerized Solutions: AIRCUBE Series

  • Pre-assembled, containerized compressor rooms

  • Ideal for sites with space constraints or mobile/remote operations

  • Includes air treatment, cooling, and control in one weatherproof package


Dual-Speed Compressors: GA FLX Series

  • Bridging the gap between fixed speed and VSD compressors

  • Offers improved energy savings without the cost of full VSD technology

  • Excellent choice for mid-size operations with moderate load variability


Oil-Free Compressor Portfolio

AQ Water-Injected Oil-Free Compressors
  • Water-injected for heat control and lubrication

  • Delivers pure, clean air ideal for hygienic applications

  • Available in air- or water-cooled versions

ZR & ZT Series (VSD Available)
  • 100% oil-free air with Class 0 certification

  • Quiet and robust – ideal for sensitive production environments

  • Optional heat recovery systems to capture waste energy

ZE & ZA Low-Pressure Oil-Free Compressors
  • Designed for low-pressure processes such as aeration, pneumatic conveying, and fermentation

  • Engineered for harsh-duty, continuous workloads

ZD Oil-Free Booster Compressors
  • Screw + piston technology to boost pressure for high-pressure air or nitrogen systems

  • Ideal for PET bottling, laser cutting, and other pressure-intensive tasks


Industry Applications

ASG rotary screw compressors are trusted in dozens of industries worldwide:

Automotive

  • Spray painting, bodywork, tire inflation, power tools

  • Supports robotic automation and CNC machine air needs

Food & Beverage

  • Product handling, packaging, bottle blowing, carbonation

  • 100% oil-free air prevents contamination of consumables

Pharmaceuticals & Biotechnology

  • Cleanroom applications, tablet coating, air knives, fermentation

  • Compliant with FDA and GMP standards

Chemical & Petrochemical

  • Material transport, gas compression, and tank purging

  • High pressure and corrosion-resistant models available

Wastewater Treatment

  • Efficient aeration systems for biological treatment

  • Oil-free air ensures ecological safety

Medical & Healthcare

  • Ventilators, surgical equipment, lab air

  • Ultra-clean air systems for hospital and lab environments


Energy Savings with VSD Technology

Variable Speed Drive (VSD) is a game-changer in compressed air systems. It allows compressors to automatically adjust their motor speed and airflow based on real-time air demand.

  • Avoids unnecessary energy consumption

  • Reduces motor wear

  • Increases service intervals

  • Improves overall system efficiency

Typical ROI: 1–2 years based on energy savings alone.


Sustainability & Energy Recovery

ASG compressors are built with sustainability in mind, supporting your company’s goals to reduce energy consumption and carbon footprint. Many of our models support:

  • Heat recovery: Capturing and reusing up to 90% of waste heat

  • EcoDrain condensate management

  • Low global warming potential (GWP) refrigerants in integrated dryers

  • Smart monitoring systems for predictive maintenance and performance tracking


Support, Maintenance & Lifecycle Services

At ASG Energy Solutions, we don’t just sell compressors — we partner with you throughout the lifecycle of your system.

  • Installation & Commissioning

  • Preventive Maintenance Plans

  • Remote Monitoring & IoT Integration

  • Genuine Parts & Lubricants

  • 24/7 Support Teams


Get Started with ASG Energy Solutions

Whether you’re setting up a new facility, expanding an existing operation, or upgrading your old compressors, ASG Energy Solutions is here to help you get the most efficient, reliable, and cost-effective compressed air solution for your needs.

👉 Contact us today for a free assessment, energy audit, or detailed product quote.

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